2002_toyota_camry_service.pdf

01–1

INTRODUCTION

–

HOW TO USE THIS MANUAL

GENERAL INFORMATION

0108G–01

GENERAL DESCRIPTION

(a)

This manual is made in accordance with SAE J2008.

(b)

Generally, repair operations can be separated in the following 3 main processes:

1. Diagnosis

2. Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting

3. Final Inspection

(c)

This manual explains the 1st process of ”Diagnosis” (placed in the ”Diagnostics” section), the 2nd pro-

cess of ”Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting”, but

the 3rd process of ”Final Inspection” is omitted.

(d)

The following essential operations are not written in this manual. However, these operations must be

done in the practical situation.

(1)

Operation with a jack or lift

(2)

Cleaning of a removed part when necessary

(3)

Visual check

INDEX

(a)

An alphabetical INDEX is provided as a section on the end of the book to guide you to the item to be

repaired.

PREPARATION

(a)

Use of special service tools (SST) and special service materials (SSM) may be required, depending

on the repairing condition. Be sure to use SST and SSM when they are required and follow the working

procedure properly. A list of SST and SSM is in the Preparation section of this manual.

REPAIR PROCEDURES

(a)

Component drawing is placed under the title when necessary.

(b)

Illustrations are placed as ”disassembled parts drawing” so that it enables you to understand the fitting

condition of the components.

(c)

Non–reusable parts, grease applied parts, precoated parts and tightening torque are specified in the

components drawing.

Example:

Filler Cap

Float

Clevis Pin

Clip

Gasket

Reservoir Tank

Boot

Grommet

Slotted Spring Pin

12 (120, 9)

Clevis

15 (155, 11)

Snap Ring

Washer

Lock Nut

Push Rod

Piston

Cylinder

N·m (kgf·cm, ft·lbf)

: Specified torque

Non–reusable part

N17080

2002 CAMRY REPAIR MANUAL (RM881U)

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INTRODUCTION

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HOW TO USE THIS MANUAL

(d) Tightening torque, oil applying position, and non–reusable parts are described as important points in

the procedure.

NOTICE:

There are cases where such information can only be indicated by an illustration. In that case, all the

information such as torque, oil, etc. are described in the illustration.

(e)

Installing procedure of operation items is performed in the reverse order of the removal, and only the

important points are described.

(f)

Only items with points are described in the procedure, and the operational portion and content are

placed using an illustration. In the explanations, details of the operational method, standard value and

notice are placed.

(g)

There may be a case where the illustrations of the similar models are used. In that case the details

may be different from the actual vehicle.

(h)

The procedures are presented in a step–by–step format:

(1) The illustration shows what to do and where to do it.

(2) The task heading tells what to do.

(3) The detailed text tells how to perform the task and gives other information such as specifications

and warnings.

Example:

Illustration:

Task heading: what to do

what to do and where

Detailed test: how to perform task

Set part No

Set part No.

Component part No.

D26745

HINT:

This format provides an experienced technician with a FAST TRACK to the necessary information. The task

heading can be read at a glance when necessary, and the text below provides detailed information. Impor-

tant specifications and warnings always stand out in bold type.

SERVICE SPECIFICATIONS

(a)

Specifications are presented in bold type throughout the manual. You never have to leave the proce-

dure to look up your specifications. The specifications are also found in the Service Specifications sec-

tion for a quick reference.

6. TERMS DEFINITION

CAUTION

Indicate the possibility of injury to you or other people.

NOTICE

Indicate the possibility of damage to the components being repaired.

HINT

Provide additional information to help you to perform the repair efficiently.

2002 CAMRY REPAIR MANUAL (RM881U)

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INTRODUCTION

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HOW TO USE THIS MANUAL

SI UNIT

(a)

The UNITS given in this manual are primarily expressed according to the SI UNIT (International Sys-

tem of Unit), and alternately expressed in the metric system and in the English System.

Example:

Torque: 30 N

m (310 kgf

cm, 22 ft

lbf)

2002 CAMRY REPAIR MANUAL (RM881U)

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INTRODUCTION

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IDENTIFICATION INFORMATION

VEHICLE IDENTIFICATION AND SERIAL NUMBERS

01041–02

VEHICLE IDENTIFICATION NUMBER

(a)

The vehicle identification number is stamped on the ve-

hicle identification number plate and the certification la-

bel, as shown in the illustration.

A: Vehicle Identification Number Plate

B: Certification Label

D26605

FACTORY OF PRODUCTION

(a)

World manufacture identifier is used to distinguish be-

tween TMC and TMMK made vehicles. The first 3 digits

and letters of the vehicle identification number shows the

world manufacturer identifier.

WMI *

TMC made

JTD

TMMK made

4T1

*: World Manufacturer Identifier

ENGINE SERIAL NUMBER AND TRANSAXLE SERIAL

NUMBER

(a)

The engine serial number is stamped on the cylinder

block of the engine, and the transaxle serial number is

stamped on the housing, as shown in the illustration.

A: Engine Serial Number

B: Transaxle Serial Number

D26143

D26742

2002 CAMRY REPAIR MANUAL (RM881U)

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INTRODUCTION

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REPAIR INSTRUCTION

PRECAUTION

01042–02

BASIC REPAIR HINT

(a)

HINTS ON OPERATIONS

D25016

Always wear a clean uniform.

Hat and safety shoes must be worn.

Looks

Vehicle protection

Set a grill cover, fender cover, seat cover and floor mat before starting the operation.

In case of working with 2 or more persons, be sure to check safety of one another.

When working with the engine running, pay attention to the ventilation of the workshop.

In case of operating on a high–temperature parts, rotating, moving and vibrating parts, pay attention to not

burn or injure yourself.

When jacking up the vehicle, be sure to support the specified location with a safety stand.

Safe operation

When lifting up the vehicle, apply a safety equipment.

Preparation of tools and

measuring gauge

Before starting operation, prepare a tool stand, SST, gauge, oil, shop rag and parts for replacement.

Diagnose with a thorough understanding of the trouble phenomenon and perform effective operations.

Before removing the parts, check the assembly for general condition, deformation and damage.

When the structure is complicated, take a note or put matchmarks so as not to make mistakes that affect the

function of the parts.

Clean and wash the removed parts if necessary, and assemble them after a thorough check.

Removal and installation,

disassembly and assem-

bly operations

Place the removed parts in the correct order to avoid mixing up or making them dirty.

As for non–reusable parts such as gasket, O–ring, and self lock nut, change them to new ones following the

instruction of this manual.

Removed parts

Sort out the parts for replacement in a box and show them to the customer.

(b)

JACKING UP AND SUPPORTING VEHICLE

(1)

Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the

vehicle at the proper locations (See page 01–18 ).

2002 CAMRY REPAIR MANUAL (RM881U)

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