4352KA_09_003_ENG.pdf

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0-1

GROUP 0

GENERAL

CONTENTS

HOW TO USE THIS MANUAL. . . . . .

0-2

LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . .

0-3

BRAKE FLUID . . . . . . . . . . . . . . . . . . . . . . .

0-3

PRECAUTIONS BEFORE SERVICE.

0-2

SERVICING THE ELECTRICAL SYSTEM .

0-4

APPLICATION OF ANTI-CORROSION AGENTS

AND UNDERCOATS . . . . . . . . . . . . . . . . . .

PROTECTING THE VEHICLE . . . . . . . . . .

0-2

0-4

DOING SERVICE WORK IN GROUPS OF TWO

OR MORE MECHANICS . . . . . . . . . . . . . .

PRE-INSPECTION CONDITION . . . . . . . . .

0-4

0-2

VEHICLE WASHING . . . . . . . . . . . . . . . . . .

0-4

REMOVAL AND DISASSEMBLY . . . . . . . .

0-2

MULTI USE TESTER (M.U.T.-III) SUB

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . .

0-3

0-4

PARTS TO BE REPLACED . . . . . . . . . . . .

0-3

IN ORDER TO PREVENT VEHICLES FROM

FIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0-3

0-5

TUBES AND OTHER RUBBER PARTS . . .

0-3

ENGINE OILS . . . . . . . . . . . . . . . . . . . . . . .

0-5

0-2

GENERAL

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL

M6000000100015

This manual contains Pre-delivery inspection and

Periodic inspection and maintenance.

Group 0 and 1 have the contents for all vehicle mod-

els, and Group 2 has contents for the relevant vehi-

cle models.

PRECAUTIONS BEFORE SERVICE

PROTECTING THE VEHICLE

REMOVAL AND DISASSEMBLY

M6001000100029

M6001000300023

AC305590

AC305591

If there is a likelihood of damaging interior or exterior

parts during service operations, protect them with

suitable covers (such as seat covers, fender covers,

etc.).

When checking a malfunction, find the cause of the

problem. If it is determined that removal and/or dis-

assembly is necessary, perform the work by following

the procedures contained in this manual.

DOING SERVICE WORK IN GROUPS OF

TWO OR MORE MECHANICS M6001000200026

AC305592

If punch marks or mating marks are made to avoid

error in assembly and facilitate the assembly work,

be sure to make them in locations which will have no

detrimental effect on performance and/or appear-

ance. If an area having many parts, similar parts,

and/or parts which are symmetrical right and left is

disassembled, be sure to arrange the parts so that

they do not become mixed during the assembly proc-

ess.

1. Arrange the parts removed in the proper order.

2. Determine which parts are to be reused and which

are to be replaced.

3. If bolts, nuts, etc., are to be replaced, be sure to

use only the exact size specified.

AC305283

If the service work is to be done by two or more

mechanics working together, all the mechanics

involved should take safety into consideration while

they work.

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0-3

GENERAL

PRECAUTIONS BEFORE SERVICE

SPECIAL TOOLS

When replacing parts, use MITSUBISHI genuine

parts.

M6001000400031

TUBES AND OTHER RUBBER PARTS

M6001000700021

AC305593

If other tools are substituted for the special tools to

do service of repair work, there is the danger that

vehicle parts might be damaged, or the technician

might be injured; therefore, be sure to use the spe-

cial tool whenever doing any work for which the use

of one is specified.

AC305595

Be careful to avoid spilling any petrol, oil, etc.,

because if it adheres to any tubes or other rubber

parts, they might be adversely affected.

LUBRICANTS

PARTS TO BE REPLACED

M6001000800028

M6001000500027

AC305596

AC305594

In accordance with the instructions in this manual,

apply the specified lubricants in the specified loca-

tions during assembly and installation.

If any of the following parts are removed, they must

be replaced with new parts.

• Oil seals

• Gaskets (except rocker cover gasket)

• Packings

• O-rings

• Lock washers

• Split pins

• Self-locking nuts

BRAKE FLUID

M6001000900025

PARTS

M6001000600024

AC305285

Be careful to avoid spilling any brake fluid, because if

it adheres to the vehicle body, the paint coat might be

discoloured.

AC305284

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0-4

GENERAL

PRECAUTIONS BEFORE SERVICE

SERVICING THE ELECTRICAL SYSTEM

M6001001000025

VEHICLE WASHING

M6001001300037

Approx.

40 cm

ACX00880AD

ACX00881

AE

Before replacing a component related to the electri-

cal system and before undertaking any repair proce-

dures involving the electrical system, be sure to first

disconnect the negative (-) cable from the battery in

order to avoid damage caused by short-circuiting.

CAUTION

Before connecting or disconnecting the negative

(-) cable, be sure to turn off the ignition switch

and the lighting switch. (If this is not done, there

is the possibility of semiconductor parts being

damaged.)

If high-pressure car-washing equipment or steam

car-washing equipment is used to wash the vehicle,

be sure to note the following information in order to

avoid damage to plastic components, etc.

• Spray nozzle distance: Approx. 40 cm or more

• Spray pressure: 3,900 kPa or less

• Spray temperature: 82 ° C or less

• Time of concentrated spray to one point: within

30 sec.

MULTI USE TESTER (M.U.T.-III) SUB

ASSEMBLY

APPLICATION OF ANTI-CORROSION

AGENTS AND UNDERCOATS M6001001100022

If oil or grease gets onto the oxygen sensor, it will

cause a drop in the performance of the sensor.

Cover the oxygen sensor with a protective cover

when applying anti-corrosion agents and undercoats.

M6001001900017

Refer to the "M.U.T.-III OPERATING INSTRUC-

TIONS" for instructions on handling the M.U.T.-III.

AC302297

PRE-INSPECTION CONDITION M6001001200029

"Pre-inspection condition" refers to the condition that

the vehicle must be in before proper engine inspec-

tion can be carried out. If you see the words "Set the

vehicle to the pre-inspection condition" in this man-

ual, it means to set the vehicle to the following condi-

tion.

• Engine coolant temperature: 80 to 90 ° C

• Lamps, electric cooling fan and all accessories:

OFF

• M/T: Neutral

• A/T: P range

16-pin

MB991910

MB991824

MB991827

AC310120 AB

Connect the M.U.T.-III to the diagnosis connector as

shown in the illustration.

CAUTION

Turn the ignition switch to the LOCK (OFF) posi-

tion before connecting or disconnecting the

M.U.T.-III.

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0-5

GENERAL

PRECAUTIONS BEFORE SERVICE

IN ORDER TO PREVENT VEHICLES

FROM FIRE

Other precautions:

• Avoid prolonged and repeated contact with oils,

particularly used engine oils.

• Wear protective clothing, including impervious

gloves where practicable.

• Avoid contaminating clothes, particularly under-

pants, with oil.

• Do not put oily rags in pockets, the use of overalls

without pockets will avoid this.

• Do not wear heavily soiled clothing and

oil-impregnated foot-wear. Overalls must be

cleaned regularly and kept separately from per-

sonal clothing.

• Where there is a risk of eye contact, eye protec-

tion should be worn, for example, chemical gog-

gles or face shields; in addition an eye wash

facility should be provided.

• Obtain first aid treatment immediately for open

cuts and wounds.

• Wash regularly with soap and water to ensure all

oil is removed, especially before meals (skin

cleansers and nail brushes will help). After clean-

ing, the application of preparations containing

lanolin to replace the natural skin oils is advised.

• Do not use petrol, kerosine, diesel fuel, gas oil,

thinners or solvents for cleaning skin.

• Use barrier creams, applying them before each

work period, to help the removal of oil from the

skin after work.

• If skin disorders develop, obtain medical advice

without delay.

M6001001500053

"Improper installation of electrical or fuel related parts

could cause a fire. In order to retain the high quality

and safety of the vehicle, it is important that any

accessories that may be fitted or modifica-

tions/repairs that may be carried out which involve

the electrical or fuel systems, must be carried out in

accordance with MMC's information/Instructions".

ENGINE OILS

M6001001600050

HEALTH WARNING

Prolonged and repeated contact with mineral oil will

result in the removal of natural fats from the skin,

leading to dryness, irritation and dermatitis. In addi-

tion, used engine oil contains potentially harmful con-

taminants which may cause skin cancer. Adequate

means of skin protection and washing facilities must

be provided.

RECOMMENDED PRECAUTIONS

The most effective precaution is to adapt working

practices which prevent, as far as practicable, the

risk of skin contact with mineral oils, for example by

using enclosed systems for handling used engine oil

and by degreasing components, where practicable,

before handling them.

Plik z chomika:

Inne pliki z tego folderu:

4352KA_10_003_ENG.pdf (2925 KB)
4753343558CW_W_10_003_ENG_100.pdf (4657 KB)
47533431CY_A_09_003_ENG.pdf (4148 KB)
424B_V9_08_003_ENG.pdf (3714 KB)
5A4D20Z30A_06_003ENG.pdf (3186 KB)

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