[4matic] przednia półoś - wymiana osłony przegubu.pdf

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33-0660 Replacing rubber bellows on front axle shaft

Preceding work:

Operation no. of operation texts and work units or standard

33-0620 Removing and installing front axle shaft

texts and flat rates

P33-5152-55

Front axle shaft (60)

clamp, release. Use clamping jaws (No. 1).

Hose clamp (59f)

detach, replace, tighten (No. 2).

Mark position of joint casing (59a) in relation to

tripod spider (59d) mark (No.3).

Joint casing (59e)

remove, install (Nos. 3 and 14).

Tripod joint rollers (59e)

secure to prevent falling out. Each joint roller

supported with 32 needles (No. 5).

End cover (59b)

remove, install (Nos. 4 and 13).

Circlip (59c)

remove, replace and install (Nos. 6 and 11).

Tripod spider (59d)

remove, slide in up to the stop (Nos. 7 and 11).

Hose clamps (58b, 58c, 59h, 59l)

detach if required, replace, and tighten.

Rubber bellows (58a, 59g, 59k)

remove if required, replace, and install.

Bush (59i)

remove, install. Assemble rubber bellows (59g

and 59k) in correct relationship and ensure

correct seating (Nos. 8 and 10).

Test

all parts (No.9).

Lubricant

Rzeppa outer joint

120 g MB Low - viscosity grease

Part no. refer to parts microfilm

Tripod inner joint

390 g Tripod joint grease

© Daimler AG, 21.07.12, G/03/09 / ra334m1240660x / 0660 - Replacment of the rubber bellows on the front axle shaft Drive 4MATIC

Strona 1/7

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Commercially available tools

Designation

e.g. Company, order no.

Three-arm puller

Kukko,

D-5630 Remscheid, 30-1

Assembly pliers for hose clamp

Hans Oetiker GmbH,

D-7833 Endingen 1, 1098i

Circlip pliers

Hazet

D-5630 Remscheid 1

P33-5153-55

58a

Rubber bellows

59f

Hose clamp

58b

Hose clamp

59g

Rubber bellows

58c

Hose clamp

59h

Hose clamp

59a

Tripod joint casing

59i

Bush

59b

End cover

59k

Rubber bellows

59c

Circlip

59l

Hose clamp

59d

Tripod spider

60

Front axle shaft

59e

Tripod joint rollers

Note

The rubber bellows on the outer joint can only be

replaced after stripping down the inner joint since

it is not possible to strip down the outer joint.

© Daimler AG, 21.07.12, G/03/09 / ra334m1240660x / 0660 - Replacment of the rubber bellows on the front axle shaft Drive 4MATIC

Strona 2/7

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Dismantling

1

Clamp front axle shaft (60) vertically in the

vise using clamping jaws, with the tripod inner

joint upwards.

P33-5142-13

2

Remove hose clamp (59f) on tripod joint

casing (59a) using side cutters.

P33-5161-13

3

Mark position of tripod spiders (59d) in

relation to tripod joint casing (59a), remove

joint casing.

P33-5143-13

© Daimler AG, 21.07.12, G/03/09 / ra334m1240660x / 0660 - Replacment of the rubber bellows on the front axle shaft Drive 4MATIC

Strona 3/7

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M

Ensure that the tripod joint rollers, which are

supported on needle bearings, (59e) do not slip

off the spigot on the tripod joint spider (59d).

P33-5160-13

4

Remove end cover (59b).

P33-5144-13

5

Clean grease off joint and use wire or

adhesive tape to secure the tripod joint

rollers supported on needle bearings, to

prevent them falling out. Each joint roller is

supported on 32 needles.

6

Remove circlip (59c).

P33-5145-13

© Daimler AG, 21.07.12, G/03/09 / ra334m1240660x / 0660 - Replacment of the rubber bellows on the front axle shaft Drive 4MATIC

Strona 4/7

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7

Extract tripod spider (59d) from front axle

shaft using three-arm puller.

P33-5162-13

8 If required remove additional hose clamps,

detach relevant rubber bellows and bush and

remove.

Remove the outer rubber bellows (58a) via the

dismantled side of the front axle shaft, if

necessary. Ensure that none of the grease

escapes and that no dirt gets into the inside of

the joint. Wipe off the grease remaining in the

inside of the rubber bellows and transfer to the

joint.

P33-5146-13

9

Check parts for damage or wear, replace if

required.

Assembly

10

Push rubber bellows (58a, 59g, 59k) and

bush (59i) onto front axle shaft.

11

Assemble hose clamps.

P33-5147-13

© Daimler AG, 21.07.12, G/03/09 / ra334m1240660x / 0660 - Replacment of the rubber bellows on the front axle shaft Drive 4MATIC

Strona 5/7

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